Air Leak Test System

The Air Leak Test System is a precision-engineered solution designed to detect micro and macro leaks in components using the pressure decay method.
Built for mass production environments, the system ensures repeatability, accuracy, and fast cycle times, making it ideal for quality assurance and end-of-line testing.

Best for:
• Detecting very small leaks (high sensitivity)
• Production line testing (gearbox, valves, medical parts)
• Non-destructive quality inspection
• Functional leak detection

Advantages:
• Very sensitive (micron level leak detection possible)
• Fast cycle time → ideal for automation
• Clean process (no water handling)
• Can quantify leak rate

Limitations:
• Not suitable for strength / burst testing
• Safety risk at very high pressure (air is compressible)

CORE SPECIFICATIONS
• Test Medium: Air / Nitrogen
• Test Method: Pressure Decay
• Low Pressure Leak Test System : Up to 10 kg/cm2
• High Pressure Leak Test System : Up to 40 kg/cm2
• Leak Unit: mbar (or equivalent)
• Control: PLC + HMI
• Result Output: ACCEPT / REJECT / LEAK VALUE

CORE FEATURES
• Pressure Decay Based Leak Detection
• Accurate & Reliable Pressure Sensor
• Repeated Accuracy
• HMI with Digital ACCEPT / REJECT Indication
• Fast Cycle Time – Suitable for Mass Production
• Built-in Data logging via USB
• Recipe-based parameter setting
• Leak location identification with Water Dip Option